Iconic Mine Sites/Mount Whaleback
Mount Whaleback

Mount Whaleback

By
WA, Pilbara BHP Updated July 2026

Mount Whaleback is one of the largest open-cut iron ore mines in the world, located in the Pilbara region of Western Australia near Newman.

Commodity

Iron ore

Owner

BHP

Operator

BHP

Operating Status

operating

Mining Method

Open pit

History

The Mount Whaleback deposit was discovered in 1957 by Stan Hilditch but was not publicised until 1960 when the Australian Government lifted its embargo on iron ore exports. The mine opened in 1968, developed by Bechtel Pacific, making it one of the first major iron ore operations in the Pilbara. The first train left Newman on 1 January 1969 and the first shipment departed Port Hedland on 1 April 1969. Newman remained a closed company town until 1981.

Why It's Iconic

Mount Whaleback is one of the largest single open-cut iron ore mines globally and a landmark operation in Australia's iron ore industry.

Scale and Production

Mount Whaleback is one of the largest single open-pit iron ore mines in the world. The pit is 1.5 kilometres wide, over 5 kilometres long and scheduled to reach 0.5 kilometres in depth. Combined Newman Hub production is approximately 63 million tonnes per annum.

Equipment

CAT 793F and 794AC haul trucksKomatsu 830E and 930E haul trucksCAT 994K wheel loadersP&H electric rope shovelsKomatsu dozers and gradersAtlas Copco drills

Technology and Autonomous Systems

Caterpillar MineStar Command for autonomous haulageWenco fleet management systemAutomated drilling systemsRemote operation centres in Perth

Processing Infrastructure

Ore is crushed, screened and transported by rail to Port Hedland for shipping. The Mount Whaleback mine is part of BHP's Newman Hub, which includes several orebodies with a combined production capacity of approximately 75 million tonnes per annum.

Workforce

BHP employs thousands of people across its Pilbara operations, with a mix of FIFO from Perth and residential workers in Newman. The mine can be visited on a 1.5-hour public tour.

Common Roles

Production operatorsHD fittersAuto electriciansDrill and blast crewsSurveyorsSupervisors

Common Rosters

8 days on 6 days off7 days on 7 days off

Major Milestones

  • 1957: Deposit discovered by Stan Hilditch
  • 1968: Mine officially opened
  • 1969: First ore shipment from Port Hedland
  • 2010s: Autonomous haulage introduced
  • Ongoing: One of BHP's flagship Pilbara operations

Interesting Facts

  • Mount Whaleback was originally a mountain — it has been mined away into a massive open pit
  • The mine is 1.5km wide and over 5km long
  • Ore is transported by rail over 400km to Port Hedland
  • Newman was a closed company town until 1981
  • BHP operates autonomous haul trucks at this site

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